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Qu’est-ce qu’un four rotatif ?

Votre sécurité et votre durabilité four rotatif Solutions, Large four rotatif manufacturer in China

Rotary kiln produced by PENGFEI can be divided into cement four rotatif, metallurgical four rotatif, chemical four rotatif or active lime four rotatif.



 

Working principle of four rotatifs:

The kiln is a cylindrical vessel, inclined slightly from the horizontal, which is rotated slowly about its longitudinal axis. Le process feedstock is fed into the upper end of the cylinder. As the kiln rotates, material gradually moves down toward the lower end, and may undergo a certain amount of stirring and mixing. Hot gases pass along the kiln, sometimes in the same direction as the process material (co-current), but usually in the opposite direction (counter-current). Le hot gases may be generated in an external furnace, or may be generated by a flame inside the kiln. Such a flame is projected from a burner-pipe (or "firing pipe") which acts like a large bec Bunsen. Le combustible car il peut s’agir de gaz, de pétrole, de coke de pétrole pulvérisé ou de charbon pulvérisé.

Structure of four rotatifs: 

Cement four rotatifs are mainly composed of:
Coquille de four Dispositif de rouleau de support Dispositif de rouleau de poussée Étanchéité à l’entrée du four
Étanchéité de sortie du four Pneus Hotte de four Système d’entraînement du four

Coquille de four:

Il s’agit d’un cylindre en tôle d’acier au carbone dont le diamètre peut être de 6,9 m et la longueur de 230 m.



Dispositif de rouleau de support
Dispositif de rouleau de support is mainly composed of support roller, support roller shaft,bearing, bearing liner, bearing bush, etc. It is used to support the four rotatif and the support roller will directly contact the tyres.

Pneus:

Pneus sometimes is called the riding rings, normally it is a single circular casting ring or forging ring with a smooth surface. Ley are installed to the outer surface of kiln shell via some ingenious design as the tyres shall attach to the kiln shell closely meanwhile it allows the thermal movement. Pneus will be supported by a pairs of support rollers which are also machined with smooth surface with the distance in half of the kiln diameter. This structure must allow rotation as nearly sans frottement autant que possible.

Dispositif de rouleau de poussée:

Dispositif de rouleau de poussée mainly is divided into hydraulic thrust roller device and mechanical thrust roller device which are used for keeping the safety operation of four rotatifs.


Étanchéité à l’entrée du four and kiln outlet sealing:
Rotary kiln sealings are used at kiln inlet and kiln outlet, while kiln outlet is the high temperature side of four rotatifs with the temperature more than 300°C, cependant, la température d’entrée du four est plus basse, mais elle est sous une pression négative élevée, donc les conditions d’étanchéité devraient être bonnes pour l’entrée et la sortie du four afin que la consommation de chaleur et la consommation d’énergie puissent être garanties.

Hotte de four:
Hotte de four is an important part of four rotatif mainly used for collecting clinker to prevent leakage, meanwhile the hot air from cooler via the exhaust fan will be sent into kiln to adequately use the waste heat and reduce the heat consumption.
Système d’entraînement du four:
Système d’entraînement du four is composed of girth gear, pinion, motor, reducer, etc. Girth gear is casting parts with two halves, pinion is forging parts, brand of motor and reducer depends on the customers Exigences.

 

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